Fragmented systems
MES, SCADA, QC and asset data live in disconnected silos — no single source of truth on the shop floor.
Live
Now running on 5 factory floors across 4 industries
The pulse of your smart factory, live.
One WiFi-native platform for production management, digital QC traceability, and QR/NFC asset audits — with instant reports and a unique hybrid architecture built for real shop floors.
Live · Order #W2610851
Production 516 · Rejected 0
<3 wks
Avg. Deployment
L3–L6
MES · SCADA · IIoT · AI
100%
Digital QC Traceability
QR / NFC
Instant Asset Audit
Trusted on real factory floors
WHERE MANUFACTURING IS HEADING
Built for Industry 4.0. Ready for Industry 5.0.
StackEx Pulse gives you the connected, automated backbone of 4.0 today — and the human-centric, resilient operations model of 5.0 as you grow into it.
Industry 4.0 — Today
Connected & Automated
- WiFi-native machine connectivity, zero cabling
- Real-time OEE, SCADA-grade monitoring & alerts
- Digital QC tracking with QR / NFC / barcode
- Centralised data — MES, SCADA, IIoT, analytics
Industry 5.0 — Next
Human-Centric & Resilient
- Operators empowered with real-time, on-machine data
- Resilient hybrid design — runs on with zero internet
- AI copilots for root-cause & decision support
- Sustainable operations through less waste, less rework
Most platforms make you choose. StackEx Pulse runs both — on one architecture.
The Challenge
Automotive manufacturing is under pressure to go digital.
Tier-1 and Tier-2 plants need IATF-grade traceability and OEE visibility — without a multi-lakh, multi-month MES rollout.
Manual QC & traceability
Paper checklists and spreadsheets can't guarantee the part-level traceability OEM quality standards demand.
Hidden OEE loss
Downtime, idle time and rejections go untracked shift after shift — eroding capacity without visibility.
Costly, slow deployments
Legacy MES/SCADA installs mean months of cabling and civil work before a single byte of data flows.
This is the exact gap StackEx Pulse was engineered to close — for real automotive shop floors, not spreadsheets.
The Platform
One platform. Full-stack visibility.
A WiFi-native hardware layer paired with a single cloud-and-on-premise software stack — deployed on your shop floor in hours, not months.
WiFi-native hardware
No cabling, no civil work. Proprietary touchscreen units connect over WiFi — deployed in hours.
Live OEE & analytics
Real-time machine status, production count, rejection tracking, shift-wise OEE, MTBF/MTTR.
RFID / NFC login
Operator login, supervisor access control and device management — secure and fully auditable.
Multi-mode operations
Batch, continuous and custom production modes, with job-card display at the machine level.
Smart maintenance alerts
Remote maintenance mode, predictive alerts and MTBF tracking from dashboard or mobile app.
On-prem + cloud + backup
Flexible deployment — on-premise for data sovereignty, cloud for remote access, backup for security.
Custom Report BuilderIdle & Break TrackingMulti I/O Machine ControlAuto Scheduled ProductionRemote Mobile DashboardFully Customisable Setup
Platform Coverage
A single platform spanning Layer 3 to Layer 6.
StackEx Pulse unifies MES, SCADA, IIoT and Analytics & AI into one deployable system — and integrates cleanly with the ERP and PLM systems you already run.
StackEx Pulse platform
Your existing systems
LAYER 6
Analytics & AI
Converts manufacturing data into actionable business intelligence.
OEE DashboardsPredictive AnalyticsAI CopilotsRoot Cause Analysis
LAYER 5
IIoT — Industrial Internet of Things
Connects machines, sensors and equipment for real-time visibility.
Smart SensorsPredictive MaintenanceAsset MonitoringCondition Monitoring
LAYER 4
SCADA — Supervisory Control
Supervises equipment and captures real-time process data.
Machine ControlAlarm ManagementProcess VisualizationRemote Monitoring
LAYER 3
MES — Manufacturing Execution
Controls and monitors production on the shop floor.
Production OrdersQC Tracking & TraceabilityMaterial TrackingProduction Reporting
LAYER 2
ERP — Resource Planning
Plans and manages enterprise-wide business operations.
Inventory ManagementProcurementFinance & AccountingProduction Planning
LAYER 1
PLM — Product Lifecycle
Manages the complete product definition from concept to release.
CAD ManagementDocument ManagementEngineering ChangesProduct Lifecycle
✦ UNIQUE ARCHITECTURE
System Architecture
Secure hybrid IIoT architecture — shop floor to enterprise.
A resilient, offline-first design most cloud-only platforms can't match: your production line keeps running even if the internet doesn't.
Shopfloor Machines
4″ Pulse Reader on every machine
WiFi Access Point
Shopfloor local network
On-Premise Server
StackEx Pulse server application
StackEx Pulse Cloud
Optional — for remote access
No Internet Dependency
No Impact from Power Failure
Secure, Isolated Local Network
Live Dashboard — On Shopfloor
Any tablet or laptop on the local network
Live Dashboard — Anywhere
Outside premises, if cloud is opted
QC Section — Android / Windows App Validation
Every component and bin scanned and validated before dispatch.
Pass / Fail Check
Bin & Part Traceability
Digital QC & Asset Management
True digital transformation — scan it, audit it, know it.
NFC, QR and barcode-based digital QC tracking with full asset audit and management, built into the same platform that runs your MES, SCADA, IIoT and analytics.
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QR & barcode QC scanning
Every part and bin scanned and validated at each station before it moves forward.
-
NFC tap identification
Tap-based NFC tagging for fast, error-proof component, bin and asset identification.
-
Pass / fail validation
QC parameters enforced automatically at every station — zero-defect shipment, every time.
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Asset tagging & audit trail
Every machine, tool and fixture uniquely tagged — scan-based audits replace manual registers.
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Instant audit reports
Scan any asset or part and get a full status, history and traceability report in seconds — not spreadsheets.
ASSET TAG · AST-04812
Hardware
The Pulse Reader — hardware brain of the shop floor.
A proprietary WiFi-native touchscreen device engineered for the factory floor — collecting live production data without a single cable.
ConnectivityWiFi · Zero Cabling
Display4″ Industrial Touchscreen
IdentificationRFID / NFC Operator Login
TrackingIdle & Break Reason Entry
ControlMulti I/O Machine Control
MaintenanceRemote Alerts & MTBF Tracking
Go live in under 3 weeks from purchase order — hardware, software and training included.
What operators see on the touchscreen
REAL DEVICE UI · 7″ TOUCHSCREEN
Software
Live on the factory floor today.
Real software, running on real factory floors — the same dashboards your operators and supervisors will use from day one.
Production Floor — live machine cards, status & targets.
Competitive Advantage
Why StackEx Pulse wins — every time.
| Capability | StackEx Pulse | Legacy MES | Wired SCADA | Spreadsheets |
|---|---|---|---|---|
| WiFi / No Cables | Yes | No | No | No |
| Deploy in 3 Weeks | Yes | No | No | Partial |
| Live OEE & Analytics | Yes | Yes | Yes | No |
| Digital QC (NFC/QR/Barcode) | Yes | Partial | No | No |
| Asset Audit & Management | Yes | No | No | No |
| Mobile Remote Access | Yes | Partial | No | No |
| Cloud + On-Premise | Yes | Yes | No | No |
StackEx Pulse is the only solution combining WiFi-native hardware, 3-week go-live, digital QC/asset management and enterprise-grade analytics — built for real plant-floor conditions.
Traction & Proof
Trusted by manufacturers. Proven on the factory floor.
Early adopters across industries — from precision resistors and garden products to automation and industrial components.
5+
Live Customer Sites
4
Industries Served
100%
Retention So Far
<3 Wks
Avg Deployment
StackEx Pulse gave us real-time visibility we never had before — deployed and live within days.
Deployment
From purchase order to live dashboard in 3 weeks.
WEEK 0
Kickoff & Site Survey
Requirements, machine list and network survey with your plant team.
WEEK 1
Hardware & WiFi Setup
Pulse Readers mounted on machines; local WiFi and on-prem server configured.
WEEK 2
Configuration & Integration
Shifts, stages, QC parameters and asset registers configured to your process.
WEEK 3
Training & Go-Live
Operator and supervisor training, then full production go-live on dashboard.
Ongoing: Remote Support On-Call · Annual AMC & SLA · Continuous Feature Updates
Let's Talk
Let's build your smart factory — together.
Schedule a live demo of StackEx Pulse at your facility, or on a call.
Request a demo
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